A MANUFACTURING METHOD FOR GENERATING A VARIABLE-PITCH ROTOR OF TWIN-SCREW CACUUM PUMP
Abstract
The twin-screw dry vacuum pump is widely used in low and medium-low vacuum applications. Its core element consists of a pair of rotors rotating in opposite direction on parallel axes. Screw rotors with uniform pitch are usually finished by the form grinding method, but the rotors with variable pitch are not. The advantage of a variable pitch twin-screw vacuum pump is the high energy efficiency due to high volumetric compression ratio when transporting gas from inlet to outlet. In this paper, a novel manufacturing process for generating the tooth profile of the screw rotor with variable pitch by CNC lathe turning is proposed. The initial position, trajectory of turning tool and profile error of the manufactured screw rotors are derived and verified numerically. A numerical example is presented to validate the proposed method. The simulation results reveal that the proposed CNC turning process is feasible and flexible.
References
Ozawa, O., Gas exhaust system and pump cleaning system for a semiconductor manufacturing. Kashiyama Industry Co., Ltd., Tokyo, US Patent No. 5443644, 1995.
Litvin, F.L. and Fuentes, A., Gear Geometry and Applied Theory (2nd ed.). Cambridge University Press, Cambridge, 2004.
Becher, U.F., Twin Screw Rotors and Displacement Machines Containing the Same. U. S. Patent No. 6702558B2, 2004.
Boral, P., and Nieszporek T., The Problems of the Design and Engineering of Variable-Pitch Cone Worms. International Journal of Modern Manufacturing Technologies, 2013, 5(1), pp. 25-30.
Yan, H.S., Cheng, H.Y., Geometric Design and Machining of Variable Pitch Lead Screw with Swinging and Translating Meshing Rollers. JSME International Journal, 1997, 40(1), pp. 120-127.
Yan, H.S., Cheng, H.Y., The Generation of Variable Pitch Lead Screws by Profiles of Pencil Grinding Wheels. International Journal of Mathematical and Computer Modeling, 1997, 25(3), pp. 91-101.
Han, M., Li, S., Deng, L.T., Study on the Computer Numerical Control Process of Variable Pitch, Groove Depth and Groove Width Screw. Advanced Materials Research, 2011, 201, pp. 85-88.
Yan, H.S., and Liu, J.Y., Geometric Design and Machining of Variable Pitch Lead Screws with Cylindrical Meshing Elements. ASME Transactions, Journal of Mechanical Design, 1993, 115(3), pp. 490-495.
Lee, J.N., Huang, C.B., Chen, T.C., Tool path generation method for four-axis NC machining of helical rotor. Journal of Achievements in Materials and Manufacturing Engineering, 2008, 31(2), pp. 510-517.